08-04-2021

Test rig for hydraulic component testing

PONAR Wadowice has designed and manufactured a test rig enabling comprehensive testing of hydraulic components.

We design and manufacture hydraulic systems according to individual Customer requirements. Our projects are based on the latest technical solutions, which is why they find application in all fields of industry.

The test rig was manufactured in cooperation with researchers from the Faculty of Mechanical Engineering and Mechatronics of the West Pomeranian University of Technology in Szczecin and constitutes the equipment of the Hydraulic Laboratory.

The realized test rig enables the measurement and analysis of operating parameters of components such as efficiency, absorption, pressure, actuator speeds, hydraulic oil temperature, power, and evaluation of internal leakage.

The station includes pump sets allowing for: testing, settings, and adjustment of hydraulic components, determination of their hydraulic characteristics, conducting pressure tests, and leakage tests in hydraulic systems.

The test rig consists of test and work tables, power supply units (including a high-pressure unit up to 2800 bar), a hydraulic accumulator unit, a control cabinet, and control and measurement equipment.

The station allows for conducting tests for the following groups of hydraulic parameters:

  • pressure up to 600 bar, flow 11 l/min
  • pressure up to 320 bar, flow min. 160 l/min
  • pressure up to 2800 bar, static tests – manual pump.

The results of diagnostic tests are presented in the form of charts of selected quantities. Based on the test results, service actions are undertaken to restore the operational parameters of the tested components. After repair or regeneration, it is possible to check the parameters achieved by the repaired component.

nom. tank capacity         630 lelectric motor supply voltage      3×400 V – 50 Hz
nominal system operating pressure            600 barcontrol voltage              24 V DC
pump set 1                           axial piston pump 140 cm3/rev. | motor 132 kWoptimal medium viscosity             46 mm2/s
pump set 2 axial piston 28 cm3/rev. | motor 15 kWfiltration    10 µm
pump set 3     radial piston 8 cm3/rev. | motor 15 kWbypass filtration                          6 µm
cooling system type                 bypassmaximum noise level          85 dB(A)

We invite you to familiarize yourself with our interesting solutions and full offer.

LET’S STAY IN TOUCH!

SALES DEPARTMENT – hydraulic systems
tel. +48 32 323 34 00 | e-mail: systemy@ponar-wadowice.pl

SALES DEPARTMENT – fluid power components

tel. +48 33 488 26 00 | e-mail: dok@ponar-wadowice.pl

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