technological capabilities - elements

PONAR Wadowice S.A. owns a modern machinery park, constantly modernized and supplemented with the latest generation machines. Thanks to this, customers can count on high-quality elements and quick order fulfillment.

We have, among others:

  • Mori Seiki, Makino, Mas machining centers and five-axis DMU

  • numerically controlled lathes DMG, Mas, AFM

  • Studer and Walter CNC grinders

  • SECO and IZO heat treatment furnaces

  • chemical processing lines: oxidation, phosphating.

Production without secrets

We offer a wide range of machining services using the latest technologies and CNC machines. Our machinery also includes conventional machines - milling machines, lathes, boring machines and grinders, thanks to which we can precisely optimize the production process of each detail. The details we produce are subject to strict quality control at every stage of production.

Qualified staff

We employ over 550 employees, including over 100 engineers in the design, construction and R&D departments, technicians and a professional sales team.

Quality control at every stage

The extensive equipment and experience of the Quality Control Department enable us to quickly and efficiently control the parameters and dimensions of the details produced in our company. Our products are subject to meticulous control at every stage of production. Thanks to this, we can obtain the highest quality trusted by leading companies in Poland and abroad.

Processeing centres CNC


Technical parameters of CNC processing centres

  MORI SEIKI NH 4000 HORIZONTAL CENTRE
MORI SEIKI NH 5000 DCG/40 HORIZONTAL CENTRE  MORI SEIKI NV 5000 HORIZONTAL CENTRE
MAKINO a81M-5XR
HORIZONTAL CENTRE CNC
MAS MCV 1000 HORIZONTAL CENTRE CNC
DMU  65 MONO BLOCK NHX 5500 MAKINO A61nx
X axis travel  560 mm  730 mm  800 mm  900 mm  900 mm 700 mm 800 mm 730 mm
Y axis travel  560 mm  730 mm  510 mm  800 mm  610 mm 650 mm 800 mm 730 mm
Z axis travel  630 mm  850 mm  510 mm  1000 mm  520 mm 560 mm 880 mm 800 mm
working surface of the tray/table 400 x 400 mm 500 x 500
mm
660x1100
mm
630x630
mm
600x1200
mm
∅ 650 mm 500 x 500 mm 500 x 500 mm
max. diameter of the processed object ∅ 630 mm ∅ 800 mm -  ∅ 1000 mm ∅ 280 mm ∅ 840 mm ∅ 800 mm ∅ 800 mm
max. height of an object on the table 900 mm 1000 mm 500 mm 1300 mm 700 mm 500 mm 1000 mm 1000 mm
max. rotation speed of the spindle 14 000 rev./min 14 000
rev./min
14 000
rev./min
8 000
rev./min
12 000
rev./min
12 000 rev./min 8 000 rev./min 14 000 rev./min
bearing capacity of the tray/table 400 kg 500 kg 1000 kg 1500 kg /
520 kg
400 kg 1000 kg 500 kg 500kg

 

Grinders, milling machines

Technical parameters of grinders

 
  CNC GRINDER - STUDER S145 CNC GRINDER - STUDER S21 STUDER FAVORIT TOOL GRINDER
CNC - WALTER
HELITRONIC POWER
X axis travel 120 mm 254 mm 285 mm 500 mm
Y axis travel 500 mm 400 mm - 320 mm
Max. rotation speed of the spindle 90 000 obr/min - - -
Max. length of grinded elements - 400 mm 650 mm 300 mm
Max. diameter of grinded elements - ∅ 240 mm ∅ 40 mm ∅ 240 mm
Max. weight of grinded detail - 30 kg 80 kg -

 

Lathes, machine tools

Technical parameters of lathes

  LATHE CNC - MORI SEIKI NL 1500 /
NL 2500 SY
LATHE CNC TSUGAMI MORI -
BS20CE(S)-III
NLX 1500 CLX 350
X axis travel  - - 260 mm 185 mm
Y axis travel 100 (±50) mm - 100 mm 80 mm
Z axis travel 590 mm  - 590 mm 465 mm
B axis travel 624 mm  - 624 mm -
passage ove the frame 923 mm  - 923 mm 580 mm
passege of the spindle ∅ 51 12÷32 ∅ 51 mm ∅ 64 mm
Max. diameter of lathing ∅ 356 mm  ∅ 20 mm ∅ 386 mm ∅ 320 mm
Max. length of lathing 515 mm  - 515 mm 440 mm
Max. rotation of the main spindle 6000 rev./min  6000 rev./min 6000 rev./min 5000 rev./min
Max. rotation of the receiving spindle  6000 rev./min  5000 rev./min - -
Max. rotation of the powered tools  4000 rev./min 5000 rev./min 10000 rev./min 4000 rev./min
total number of tools  12÷32  22 12÷24 12

Technical parameters of a manual lathes for large cylinders production

Height of centers  510 mm
Swing over bed ∅ 1020 mm
Swing over cross slide ∅ 780 mm
Średnica minimalna toczenia ∅ 155 mm
Distance between centers 6000 mm
Max. the length of the workpiece ~10000 mm/3000kg
Spindle bore 358 mm
Spindle variable speed sub-ranges 6,3-315  obr./min
Main motor power 18,5 kW ±0,5kW
Metric thread range  0.5 – 150 mm
Inch thread range 60-1/5  1/cal
Module thread range  0,125 ÷ 37,5  mm 
Max. weight of the workpiece with 4 steadies 3000 kg
Max weight of the workpiece with 2 holders 500 kg
RENISHAW / K + C Arbach digital magnetic readings in 2 axes