technological capabilities - elements

PONAR Wadowice S.A. owns a modern machinery park, constantly upgraded and supplied with cutting-edge machines. Thanks to this, our Customers can count on us producing high quality elements and short time of performance of the order.

We own among other equipment:

  • Mori Seiki, Makino, Mas and five-axis DMU processing centers,
  • Numerically controlled grinding machines by DMG, Mas, AFM,
  • CNC Studer and Walter grinders,
  • SECO and IZO heat treatment furnaces, 
  • chemical treatment lines: oxidation, phosphating.

Production with no secrets

Our offer include a broad range of services like machining with using the latest technologies and CNC processing centers. Our machinery park includes also conventional machinery – milling machines, turning lathes, borers and grinding machines. Thanks to this, we can precisely optimize production process of each single detail. The details produced in our factory undergo strict procedures of quality control at each stage of production.

Quality control at each stage

Extensive experience and equipment of our Quality Control Department allow for a quick and effective monitoring of parameters and dimensions of the details produced in our company. Our products undergo detailed control at each stage of production. Thanks to this, we can achieve the highest quality, trusted by the leading companies in the country and abroad.

Technical parameters of processing centres
  MORI SEIKI NH 4000 HORIZONTAL CENTRE
MORI SEIKI NH 5000 DCG/40 HORIZONTAL CENTRE  MORI SEIKI NV 5000 HORIZONTAL CENTRE
MAKINO a81M-5XR
HORIZONTAL CENTRE CNC
MAS MCV 1000 HORIZONTAL CENTRE CNC
DMU  65 MONO BLOCK NHX 5500 MAKINO A61nx
X axis travel  560 mm  730 mm  800 mm  900 mm  900 mm 700 mm 800 mm 730 mm
Y axis travel  560 mm  730 mm  510 mm  800 mm  610 mm 650 mm 800 mm 730 mm
Z axis travel  630 mm  850 mm  510 mm  1000 mm  520 mm 560 mm 880 mm 800 mm
working surface of the tray/table 400 x 400 mm 500 x 500
mm
660x1100
mm
630x630
mm
600x1200
mm
∅ 650 mm 500 x 500 mm 500 x 500 mm
max. diameter of the processed object ∅ 630 mm ∅ 800 mm -  ∅ 1000 mm ∅ 280 mm ∅ 840 mm ∅ 800 mm ∅ 800 mm
max. height of an object on the table 900 mm 1000 mm 500 mm 1300 mm 700 mm 500 mm 1000 mm 1000 mm
max. rotation speed of the spindle 14 000 rev./min 14 000
rev./min
14 000
rev./min
8 000
rev./min
12 000
rev./min
12 000 rev./min 8 000 rev./min 14 000 rev./min
bearing capacity of the tray/table 400 kg 500 kg 1000 kg 1500 kg /
520 kg
400 kg 1000 kg 500 kg 500kg

 

Technical parameters of grinders 
  CNC GRINDER - STUDER S145 CNC GRINDER - STUDER S21 STUDER FAVORIT TOOL GRINDER
CNC - WALTER
HELITRONIC POWER
X axis travel 120 mm 254 mm 285 mm 500 mm
Y axis travel 500 mm 400 mm - 320 mm
Max. rotation speed of the spindle 90 000 obr/min - - -
Max. length of grinded elements - 400 mm 650 mm 300 mm
Max. diameter of grinded elements - ∅ 240 mm ∅ 40 mm ∅ 240 mm
Max. weight of grinded detail - 30 kg 80 kg -

 

Technical parameters of lathes
  LATHE CNC - MORI SEIKI NL 1500 /
NL 2500 SY
LATHE CNC TSUGAMI MORI -
BS20CE(S)-III
NLX 1500 CLX 350
X axis travel  - - 260 mm 185 mm
Y axis travel 100 (±50) mm - 100 mm 80 mm
Z axis travel 590 mm  - 590 mm 465 mm
B axis travel 624 mm  - 624 mm -
passage ove the frame 923 mm  - 923 mm 580 mm
passege of the spindle ∅ 51 12÷32 ∅ 51 mm ∅ 64 mm
Max. diameter of lathing ∅ 356 mm  ∅ 20 mm ∅ 386 mm ∅ 320 mm
Max. length of lathing 515 mm  - 515 mm 440 mm
Max. rotation of the main spindle 6000 rev./min  6000 rev./min 6000 rev./min 5000 rev./min
Max. rotation of the receiving spindle  6000 rev./min  5000 rev./min - -
Max. rotation of the powered tools  4000 rev./min 5000 rev./min 10000 rev./min 4000 rev./min
total number of tools  12÷32  22 12÷24 12
Technical parameters of a manual lathe for large-size cylinders
Height of centers  510 mm
Swing over bed ∅ 1020 mm
Swing over cross slide ∅ 780 mm
Średnica minimalna toczenia ∅ 155 mm
Distance between centers 6000 mm
Max. the length of the workpiece ~10000 mm/3000kg
Spindle bore 358 mm
Spindle variable speed sub-ranges 6,3-315  obr./min
Main motor power 18,5 kW ±0,5kW
Metric thread range  0.5 – 150 mm
Inch thread range 60-1/5  1/cal
Module thread range  0,125 ÷ 37,5  mm 
Max. weight of the workpiece with 4 steadies 3000 kg
Max weight of the workpiece with 2 holders 500 kg
RENISHAW / K + C Arbach digital magnetic readings in 2 axes

Technical parameters other machines
  HOLE PUNCHING MACHINE ACCUTEX River 600 WIRE CUTTER
MITSUBISHI MV2400S
VACUUM HARDENING SECO CaseMaster Evolution  D6 INDUCTION HARDENING
TERMETAL HF 50 kW
X axis travel 600 mm 600 mm - -
Y axis travel 400 mm 400 mm - -
Z axis travel 400 mm  310 mm - -
W axis travel 450 mm  - - -
U and V axis travel - 150x150 mm - -
Max. dimension of detail - 1050x820x305 mm - -
Max. height of detail 400 mm  - - -
Max. weight of detail 800 kg 1500 kg 200 kg 2 kg
table dimension 600x400 mm 840x640 mm - -
electrode diameters ∅ 0,1 ÷ ∅ 3,0 mm 12÷32 - -
Max. cutting angle - ±15°/260 mm
±30°/110 mm
- -
chamber dimensions - - 400x400x600 mm -
max. travel of the inductor in the vertical axis - - - 300 mm



LET US BE IN TOUCH!!

EXPORT DEPARTMENT
tel. +48 33 488 28 00 | e-mail: export@ponar-wadowice.pl

Oil hydraulics elements and systems

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